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What's the Difference Between SAG Mill and Ball Mill

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

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Crushing SAG Mill Critical Size Material

Crushing SAG Mill Critical Size Material. The relationship between the grinding power consumption and the product size distribution has been widely studied since it is a subject of major interest for plant …

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SAG Mill Discharge Scats – Ball Chips

You may find more information regarding the SAG discharge if you search them as "scats" (broken ball chips). Safety Notes; they result from internal stresses in the balls impact and heat energy in the SAG mill causing a Martensite transformation in the ball (Crystals form in the metal) and they have a potential to rupture with very sharp edges.

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AG and SAG Mill Circuit Selection and Design by Simulation

INTRODUCTION. Pilot-scale testwork based on a 6' x 2' mill is arguably still the. most reliable method for predicting full scale autogenous (AG) and semi-autogenous (SAG) grinding mill behaviour when treating. a given ore. However, the cost of a detailed pilot-mill programme. both in terms of providing sufficient sample material as well as the.

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Autogenous Grinding & Semi Autogenous …

AG & SAG Mill Grinding Compared – Which is Best. Grinding rods and balls can be obtained in uniform sizes, weights and of a specified quality. Their action in a mill can be reasonably predicted. ... In South …

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Optimizing your SAG mill operation

The amount of pebbles passing through the grate increases with the angle of the grate. It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly ...

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PARAMETER OPTIMIZATION OF LARGE SAG MILL LINER …

Due to its strong lifting capacity and excellent grinding performance, the trapezoidal liner is widely used in the SAG mill. The structure of the trapezoidal liner is shown in Fig. 1, the main dimensions are: dip angle (tau), length of the top edge (L) and height (h).Dip angle (tau) determines the trajectory of the mediums in the SAG mill, …

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SAG milling & grinding pilot plants

The larger units can also be matched with the SAG mill in SAB/SABC configuration. Stirred mills (Regrinding). Finer regrinding or ultra-fine grinding is a frequent requirement in pilot plants and ALS has a range of units that can run continuously in pilot applications. The following mills are located at Balcatta: ISAMill tm, Deswik, and ...

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IMPROVING ENERGY EFFICIENCY VIA OPTIMIZED …

6 6 Feed Trunnion Mill Shell Grate Pulp Lifter Discharge Trunnion Figure 1.1: Schematic of a typical SAG mill. 1.1.1 Field of breakage: The motion of charge or rocks and balls in SAG mils can be viewed as a field of breakage generated as a result of the internal profile of the lifters and the rotational speed of the mill shell.

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Semi-autogenous grinding (SAG) mill liner design …

Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance, i.e., the impact of shell liners on the grinding …

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SAG Mill Liner Design

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SAG Mill Liners Breakage
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IMPROVING ENERGY EFFICIENCY VIA OPTIMIZED CHARGE MOTION …

FlowMod calculates the slurry flow through the grate and pulp lifters. Based on this data the two models were fine-tuned to fit the Cortez SAG will. ... The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the ...

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Semi-autogenous grinding (SAG) mill liner design and development

SAG mill liner development draws primarily on practical experience from SAG milling operations supported by computer-based modeling of charge motion in SAG mills and on established good design practice. Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance, i.e., the impact …

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PARAMETER OPTIMIZATION OF LARGE SAG MILL …

DEM simulation model. In this paper, a large SAG mill is used as the research object, the barrel is equipped with trapezoidal liners. The diameter of the barrel …

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Discharge End Liner System

The Discharge End (DE) pulp lifter is a critical component of autogenous (AG) and semi-autogenous (SAG) grinding mills, having a significant impact on the throughput, efficiency and performance of mills. Underestimating the importance of an optimised liner design in a mill can lead to back-flow and carry-over processes which can ultimately ...

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Advanced Simulation for Semi-Autogenous Mill …

ore mill showing the effectiveness of the system to track the dynamic behaviour of the variables. The remainder of this chapter is organised as follows. Theory about specific models for SAG mill processes is presented in section 2. Simulations for the prescribed application are presented in section including the results using MATLAB/SIMULINK ...

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Understanding the effects of liner wear on SAG mill …

This relates to varying mill throughput caused by mill liner and grate wear (Powell et al, 2012;Toor et al, 2011; Toor et al, 2015). The simulation model used for the analysis included several ...

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Autogenous and Semi-Autogenous Mills

The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and that of the balls charged were 4.1 and 7.9, respectively.

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AG

Product Size: All passing 6 mesh with 80% passing 20 mesh. Net power from pilot plant: 16.5 KWH/ST. Mill, gear and pinion friction multiplier: 1.025. Mill Power required at pinionshaft = (240 x 16.5 x 1.025) ÷ 0.746 = 5440 Hp. Speed reducer efficiency: 98%. 5440 Hp ÷ 0.98 = 5550 HP (required minimum motor output power).

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Improving Energy Efficiency Via Optimized Charge Motion …

The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 tons per day the energy expenditure in grinding is 50 …

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SAG Mills Archives

AG and SAG mills are now the primary unit operation for the majority of large grinding circuits, and form the basis for a variety of circuit configurations. SAG circuits are common in the industry based on: High single-line capacities (leading to capital efficiency) The ability to mill a broad range of ore types in various …. Read more.

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SAG Mill Liners Breakage

The plus ore will be handled separately and the two will be stored in separate stockpiles. The feed to their SAG mills will be a mix of the two, the plus as media rock and the minus as rock to be ground. The ultimate product from their SAG mill will be about 6 Mesh (3.3 mm). Further grinding will be by ball mill after magnetic separation at ...

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AG Mill and SAG Mill

AG Mill and SAG Mill. Feeding size: ≤25mm. Capacity: 0.65-615t/h. Output size: 0.074-0.89mm. Applications: It is commonly used in the mineral processing industry and ferrous and non-ferrous metal ore and nonmetal ore processing plants. It can also be used in cement plant, refractory plant, fertilizer plant and smelting plant.

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The Use of a Semi-Rigorous SAG Mill Model for a …

Abstract. This paper describes the extension of a grinding mill model that is publicly available for educational and training purposes. This industrially derived model of …

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Grate Slot Size Reduction

Full case in PDF. ME Elecmetal's integral approach to mining is committed to add value into processes through fully-integrated ME FIT solutions. In this case, by testing new SAG mill liner designs in order to improve throughput, reduce pebble load and optimize reline times. Review the entire article by downloading the PDF.

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An efficient pulp lifter for ag/sag mills

GDM include autogenous (ag), semiautogenous (sag) The ideal slurry flow in a typical grate discharge mill is and grate discharge ball mills. The purpose of the pulp schematically shown in Fig. 1. lifters is simply to transport the slurry passing through The geometry of conventional pulp lifters is such that the grate holes into the discharge ...

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Slurry pooling and transport issues in SAG mills

Pulp lifter 9000 450 SAG 2 Power The pulp lifters act as a pump to lift the pulp up from the pool to overflow Loadx100 through the discharge trunnion They are radial vanes between the grate 8500 400 SAG 2 pebble discharge and the end of the mill extending out from the discharge cone to the feedrate/10 pebble discharge, tph 350 periphery of the ...

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Design of the 40 foot SAG Mill Installed at the Cadia …

Grate aperture SAG mill base power was estimated from pilot plant data at 7.8 kWh/t, the basis was a SABC circuit of 8% ball charge. Maximum SAG mill power was determined by deducting the installed ball mill pinion power of 7.95 kWh/t from the maximum overall circuit power of 16.7 kWh/t to give 8.75 kWh/t. Overall power for the comminution ...

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Improved relationships for discharge in SAG/AG mills

The aim of this thesis is to improve on the current understanding of discharge in the SAG/AG model. It focuses on the present limitations of the JK AG/SAG model in predicting accurate grate and pebble port discharge. The thesis objective was to design a pilot scale test that can accurately measure and explore discharge mechanisms.

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SAG Mill Liners | Multotec

Our SAG mill liners are custom designed to your application requirements. In applications that feature large ball and feed sizes as well as with large mill diameters, Multotec supplies MultoMet™ or HD MultoMet™ SAG …

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